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Bartley Studio

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Ovisof Ross, since 1937
A rug drying on a timber rail outside the workshop with the hills behind
  1. Home
  2. From fleece to floor

How an Ovis rug is made, from Midlands merino to your floor

Seven stages and about sixteen weeks, all by hand, in the Ross schoolhouse where Agnes Brennan set up her first loom in 1937.

  1. The fleece

    Every Ovis rug starts with superfine merino from flocks within 30 km of Ross, in the Midlands, shorn once a year in spring. The same three families have sold us their clip since the 1950s.

  2. Spun

    The fleece is scoured, carded and spun to a firm two-ply yarn. Firm enough to hold a knot for a hundred years, soft enough to sit on.

  3. Dyed

    Skeins go into pots of lichen, madder root, weld, indigo and eucalyptus bark behind the workshop. No two pots come out quite the same.

  4. Warped

    Undyed cotton warp is strung on a frame loom taller than the weavers, one thread for every two knots across the width of the rug.

  5. Knotted

    Two weavers sit side by side and tie each knot by hand, about 9,000 a day between them, beating each row down with a comb.

  6. Sheared and carved

    Cut from the loom, the pile is sheared level with hand shears, then carved where the design asks for two heights.

  7. Washed and dried

    Every rug is washed in rainwater and dried on the rail outside, with the Midlands hills behind it, before it is numbered, signed and rolled.

One rug, in numbers

Knots in a Bay of Fires, 200 × 300 cm
744,000
Weeks from fleece to floor
16
Plant dyes in the workshop
5
Kilometres from farm to loom
30

The weavers who make every Ovis rug

Five people, two looms and a spinning wheel, in a sandstone schoolhouse in Ross. Isla is the fourth generation of Brennans at the loom.

  • Isla Brennan at the loomIsla BrennanHead weaver, the fourth generation at the loom
  • Margaret Lowe at the spinning wheelMargaret LoweSpinner and dyer
  • Tom Ashby shearing the pile of a finished rugTom AshbyFinisher, shears and carves every rug
Made to order
Knotted or woven for you in 8 to 16 weeks, with one size of each rug kept ready to ship.
Free delivery
Rolled, wrapped and delivered free anywhere in Australia.
Wool samples
A 20 cm square of any rug for $15, taken off your rug.
Repairs for life
Send it home to Ross for re-binding, re-fringing or a clean.